blog 

Zinc recycling is a sustainable choice for metal part manufacturing, offering quality, cost-efficiency, customizability, and environmental benefits.

Mold release is a requirement for the die casting process. Learn more about its importance and functionality here. 

Eight common die casting defects and their causes and solutions, to help manufacturers ensure high-quality castings.

The EZAC™ alloy provides exceptional benefits when compared to other zinc alloys. 

Dynacast Peterborough is featured in this week's post and the facility's manufacturing capabilities are highlighted and explained. 

As the automotive industry produces more complex and technologically advanced vehicles, how are die cast manufacturers keeping up with the demand in the evolving market? Learn more about die casting’s role in the rise of electronification.

Have you ever wondered what it takes to design parts for the die casting process? Join Dynacast’s Senior Application Engineer, Max Gondek, as he answers some of the most frequently asked questions regarding design for manufacturing.

As an alternative to conventional die casting, center gate technology can be a cost-effective solution for parts with external threads and difficult parting lines. Discover more benefits here.

A good component starts with high-quality engineering, tooling, and process controls. Take a look at some of our most frequently asked questions about precision die casting.

To get to market sooner, medical equipment and devices must be ready to pass FDA regulations for biocompatibility.

Did you know that most aluminum is recycled and mixed with other materials, providing the same strength, performance and weight – all while using less energy than extracting pure metal?

Are you taking advantage of all of the benefits of recycled aluminum? Read more to discover how using recycled aluminum for your next project could save energy, money, and the environment.

Dynacast Montreal is unique. With machine, tooling, and casting knowledge and design all under one roof, Montreal is built to last. Learn what makes this facility special here.

We’ve covered die casting tool cost, but now we want to cover what goes into manufacturing a high-quality tool that will last the life of your project. Read more about optimizing your die casting mold here.

DFM is more than just a concept—it’s a way to remove cost and eliminate inefficiencies before your project moves towards production.

If you need to test the strength, ductility, or surface finish of your die cast component before it goes to full production, we suggest the investment casting process for rapid prototyping. 

How can you tell which prototyping process is best for your project? We run through the top 3 prototyping methods for die casting.

How are die casting and screw machining different? When choosing the right manufacturing process for your high-volume component, take cost and efficiency into consideration.

When considering a viable production process for a project, companies across all industries ask the same question:

How can we cut cost without sacrificing part quality or performance?

The injected metal assembly (IMA) process is exclusively available at Dynacast Peterborough. Our ability to produce parts using the IMA process helps us offer a unique solution to our customers that many of our competitors cannot. This process joins two components together and creates a final assembled part that is strong, flash-free, and repeatable.

If you're looking for more information about die cast surface finishes, check out our blog post! From powder coat to chrome, we cover it.

Recently, there has been a lot of buzz surrounding the feasibility and functionality of zero draft angles in die casting, or casting a metal component without conceding...

High pressure die casting is a fast, repeatable process that delivers quality metal components, every time—but only if your component is designed properly. Read about our most frequently asked questions related to die cast design. 

The rapid growth of a new generation of automobiles is driving new engineering innovations and advancements in technology but it is also creating challenges for automotive designers, engineers, and their suppliers.

Dynacast Elgin creates over a million precision zinc and aluminum die cast components each day from their 112,000 square foot facility. Read more about this NADCA award-winning facility.

If you're looking for more information about die cast surface finishes, check out our blog post! From powder coat to chrome, we cover it.

Dynacast Singapore facility set out to find a solution to consumers getting a rash from nickel plated die castings. Read more here!

There are many die casting companies that make tools in order to manufacture a customer’s product. So why are Dynacast’s tools higher quality? As the Operations Manager for Dynacast’s Germantown tooling division, I’ve seen first hand why our tools are preferred over others in the business. 

Watch as this cell creates die cast parts and seamlessly runs them through the entire production process, without the touch of a single hand.

Avoid heavy flash and improve the surface and porosity of your part with your multi-slide A2 casting machines. Learn more here!

Corrosion resistance refers to how well a metal withstands damage caused by oxidization or similar chemical reactions—usually over time. Read how we handle corrosion resistance and what metals are best. 

Involving Dynacast engineers early in the design process is an important step to reduce lead time and give you a competitive advantage. 

When searching for the best die casting company, customers aren’t just searching for the lowest costs. We spoke with design engineers to find out what they look for when it comes to evaluating die cast manufacturers.

Two common and very similar processes are die casting and investment casting. Learn the difference between each process and understand the advantages and disadvantages of each so that you can choose the right process for your project. 

At a quick glance one would assume that there is no place for zinc in lightweight applications, but if we look at the entire die casting process as a whole, can the pros outweigh the cons when it comes to lightweight zinc components?

Historically, in order to cast aluminum with thin-wall sections, we would have used custom formulated high-fluidity alloys. However, our engineers recently developed a method to apply this technology to standard alloys. Read more here.

When searching for the answer to “How much does a die cast tool cost?” It is more important to understand why a good die cast tool costs what it does. 

The high strength properties of ZA-27, combined with its castability, enable our team of engineers to design for strength but at the same time reduce the overall material content of competing materials. 

If you are using a conventional die casting process, it may be worth taking the time to understand how multi-slide works and how it could be a better fit for your project. If your part is less than 400g, multi-slide is usually the better option. 

Designed for speed, agility, and flexibility, the 115,000 square foot die casting plant manufactures more than 144 million parts a year for a number of different industries.

Fiber optic broadband is becoming the gold standard in homes and businesses across the world. When it comes to fiber optics and their metal components, reliability matters most. 

Fiber optic networks are going to grow significantly in the next few years. Developing countries are opting to fund fiber optic networks over transportation infrastructure because they realize how important having fast, reliable internet is to their economic growth. 

Dynacast Germany is investing in the future with an enterprising apprenticeship program, which has already trained 41 apprentices in the fine art of tool making.

In an article from ABB Robotics, Dynacast Italy was highlighted because of our successful implementation of their robots. This addition allows us to expand our capabilities as well as helps us produce components more than 500 grams in weight faster and more efficiently.

Active safety cameras on cars are changing how people drive. Drivers are able to rely more heavily on the intelligent capabilities of their vehicles and this greatly reduces traffic accidents.

Heads up display technology is quickly moving from exclusively luxury vehicles to mass market vehicles at a rapid pace.

Dynacast’s Machine Building Center, located in Germany, has the engineering staff and facility capabilities to develop some of the most precise die casting machines in the world. 

In 25 years at Dynacast, a differentiating factor in our business has always been our multi-slide technology. We have the ability to create machines, tools, and processes based on customers’ needs...

Because many manufacturing companies operate on a B2B basis, they haven’t realized the same need as other industries to be involved in the world of social media. 

In this last post about surface coating, the blog will focus on coating options that are available but do not fit into one of the three categories that were previously discussed. 

As the technology becomes cheaper, cars will increasingly be available with multiple active safety systems; this means that driving will inevitably become safer. 

Lean manufacturing has continued to build in popularity over the past several years – and with good reason. 

At Dynacast all of our machines need to meet certain standards. As a machine ages, technologies can become outdated and parts can wear. 

The third part of John's surface coating blog series focuses on the elements - including tin, gold, and silver.

This blog post will focus on the various types of nickel plating that are available as surface finishes. 

The wearable device industry has been getting a significant amount of press as manufacturers churn out new devices at a rapid pace. 

Is your part in need of a surface coating but you aren’t sure what would work best? My next four blog posts will feature some of the many different choices that Dynacast has to offer. 

My previous blog post focused on three key areas that are critical to the success and growth of manufacturing: our people, our customers, and our plants. For this post, I want to expand on one of those key areas, our people. Dynacast’s employees are the reason we are as profitable and successful as we are. 

As I mentioned in my previous blog on A2 machines, one of Dynacast’s distinguishing factors are our unique machine capabilities. We have proprietary machines that use multi-slide technology and create fast cycle times and precision components. 

At Dynacast we are often asked what tips we have that can improve a part design. I wanted to share with you some of the more common design tips that we recommend for die casting. 

For my first blog post, I’m excited to guide you through a few highlights of Dynacast’s improved website. At Dynacast, we know that visitors need to not only have an easy, quick way to find information, but also the ability to see Dynacast’s alloys, process offerings, and design expertise in a precise, detailed manner. 

Aluminum is one of the most commonly used materials in die casting. It’s lightweight, strong, rigid, and can withstand high temperatures, which makes it common across many industries. 

Multi-slide die casting offers faster cycle times, pneumatic operation, and streamlined process contribute to reduced energy consumption and material waste. Additionally, multi-slide die casting eliminates secondary operations, lowers tooling costs, and ensures consistent part quality with tolerances as low as +/-0.02mm.