High-quality die-cast tooling

There are many die-casting companies that make tools in order to manufacture a customer's product. So why are Dynacast's tools of higher quality? The following outlines the three main reasons why Dynacast's die-cast tooling is of higher quality and capable of producing more precise metal components.

Design for Manufacturing

The process used to make our tools is one reason they are of higher quality. Design for Manufacturing (DFM) is an initial step we take with our customers to ensure that any potential shortcomings of the tool are assessed and resolved before the tool is built. This could be as simple as moving a parting line, changing the draft or modifying other features that not only improve the part for the customer but also increase the quality of the tool. During the design phase, we can predict whether an area of the tool will experience significant wear. Once this is predicted, we can create inserts for the tool that save time and maintenance effort.  Because of these design modifications we can run our tools with minimal downtime.

Die-cast tool design 

The materials used for Dynacast tooling are a critical aspect of the tooling process. A specific steel type with additional heat treatment is used to withstand a high number of shots and maintain the integrity of the component being manufactured. The tool design also depends on the type of machine producing the component. Different steel types and hardness levels are selected based on the machine used. The cavities machined in the tools also contribute to their longevity compared with those of other manufacturers. Dynacast's designs create tools that last longer while withstanding more shots than conventional tools. The Multi-Slide technology typically comes with a lifetime warranty for the tool, which is uncommon among other manufacturers, especially for conventional tooling applications. Normally, customers pay a small price per part for tooling replacements. Dynacast strives to keep replacement costs low, if any, because the tools last longer.

Toolmaker experience

The main differentiator between Dynacast tools and those of other manufacturers is experience. In Dynacast's tooling division, there are about 25 toolmakers, and 95% of them have been with the company for over 25 years. Their knowledge and years of experience make an enormous difference to how long a tool will run. They can anticipate issues with the initial tooling design that others simply could not foresee. Additionally, they have worked with thousands of clients and have the knowledge to address a wide range of parts and design modification solutions for any issues that arise.

Quality NAFTA die-casting company

Dynacast works with customers all over the world, including the NAFTA region, to bring customers' ideas to life with the highest-quality precision-engineered metal components on the planet. For those seeking a partnership to apply new tools and technologies or fully realise a design vision, Dynacast can help move businesses forward. Contact the team today to start the conversation.