Advanced Prototyping for Components and Tooling, Globally Sourced for Optimum Results

<p>At the forefront of rapid prototyping for die cast components intended for mass production, our capabilities ensure functional prototypes. </p>

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Prototyping

Speak to an engineer

Dynacast uses machining from bar stock to tailor prototypes with mechanical properties that replicate alloys used in die casting and ensure accurate testing.

Metal part in the engineering prototyping lab

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Customised prototyping

We develop single-cavity tools quickly using rapid prototyping and high-speed machining techniques, ensuring rapid turnaround times.

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Efficient tooling

We create master models for cost-effective gravity-cast and plaster-moulded prototypes in zinc, aluminium and magnesium, meeting diverse project needs.

Metal parts stacked together to be shipped

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Cost-efficient

Our design engineers specialise in prototyping across industries, enabling us to optimise your manufacturing process for precision metal components.

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Industry experts

Rapid prototyping for accelerated project success

Bring your part to life with our comprehensive range of prototyping solutions.

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Learn more

Spin casting uses centrifugal force to create castings from a rubber mould. It is ideal for rapidly prototyping small parts with complex geometries and intricate wall designs.

Spin casting

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Machining from bar stock tests the ultimate strength of your final die casting, making it ideal for projects under time constraints. 

Machining from bar stock

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Streamline your design process with a versatile prototyping tool compatible with any material, eliminating the need to invest in multiple prototyping tools.

Multi-metal tooling

Investment casting can provide a fully functional prototype of your die cast component in a range of customisable alloys.

Investment casting

From prototype to production

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<p><strong>Discover the secrets behind award-winning die casting design</strong></p><p>Join some of the industry’s leading die casting design engineers in our exclusive <strong>die casting design roundtable</strong>, where Dynacast’s multi-award-winning engineering team shares insights on creating parts that set the standard for excellence in precision manufacturing.</p><p>See how Dynacast’s engineers combine innovation, expertise, and advanced tooling to create some of the most precise and efficient die cast components in the industry.</p><p>In this on-demand session, you’ll learn:</p><ul><li>How our <strong>Design for Manufacturability (DFM)</strong> approach improves part quality, reduces costs, and accelerates production</li><li>Real-world examples from <strong>NADCA Award-winning projects</strong>, including what made them stand out from the competition</li><li>Proven strategies for optimising <strong>tooling, tolerances, and material flow</strong> to achieve superior casting performance</li><li>Expert guidance on avoiding common design pitfalls and maximising the potential of <strong>Multi-Slide and conventional die casting</strong></li></ul><p>Watch now to explore this year’s award-winning design and elevate your next project with Dynacast’s proven engineering excellence.</p>

Design engineers discussing part measurements

Dynacast_Resources_Engineering Design

Gain insight into die casting design challenges, proven engineering approaches and practical solutions for complex, high-performance manufacturing projects.

Insights from the die casting design roundtable

Access our on-demand die casting design roundtable to hear insights from award-winning design engineers on creating optimal die castings, including a showcase of this year's award-winning design. 

Die casting design roundtable

<p>In the world of renewable energy, wind power represents a promising path towards a cleaner, more sustainable future. At the forefront of wind energy's advancement are metal components that withstand the most demanding conditions. This blog explores how die casting is shaping the future of wind energy, with a special focus on its application in small wind turbines, powered by Dynacast's die casting solutions.</p><h2>Environmental benefits of die casting</h2><p>In the ever-evolving manufacturing landscape, sustainability has become a key focus for companies seeking to minimise their environmental impact. Dynacast's Multi-Slide die casting manufacturing process stands out for its environmental benefits, offering a host of features that contribute to a more <a href="/about-us/sustainability" target="_self">sustainable and eco-friendly production method</a>.</p><h3>The Multi-Slide difference</h3><p>Unlike conventional hot-chamber die casting, which uses a two-part tool, Multi-Slide employs four perpendicular slides in the tool, allowing the creation of intricate and precise castings. This technology provides design freedom, enabling the production of complex geometries with unmatched accuracy.</p><h3>Energy efficiency: less is more</h3><p>One of the most significant environmental advantages of the <a href="/die-casting-technologies/multi-slide" target="_self">Multi-Slide die casting process</a> is its reduced energy consumption. Faster cycle times, with machines operating at speeds of up to 55 cycles per minute for zinc ~ (3,000 per hour), mean more parts are produced with less energy. The use of pneumatics further contributes to energy efficiency, making the entire process inherently greener.</p><h2>A closer look at the Multi-Slide tool</h2><p>The construction of the Multi-Slide tool facilitates rapid and repeatable opening and closing operations. The independent movement of each slide ensures part integrity, preventing damage to the tool. The result is a streamlined, efficient process that minimises energy waste and material usage.</p><h3><strong>Advantages beyond environmental benefits</strong></h3><p>While the environmental benefits are compelling, Multi-Slide die casting offers additional advantages:</p><ul><li>Consistent part quality</li><li>Elimination of secondary operations</li><li>Lower tooling costs</li><li>Rapid die changeovers</li><li>Tolerances as low as +/-0.02mm</li></ul><h3><strong>Embracing a sustainable future</strong></h3><p>As the world shifts towards more sustainable practices, Multi-Slide die casting manufacturing emerges as a method that contributes to environmental conservation. The combination of energy efficiency, reduced material waste, and streamlined processes makes it a sustainable choice for manufacturers looking to minimise their environmental footprint.</p>

Solar panels on a roof for sustainable energy

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Discover how Multi-Slide die casting supports sustainability by reducing material waste, enhancing part complexity, and improving manufacturing efficiency.

Sustainability of Multi-Slide die casting | Dynacast

Multi-Slide die casting is a sustainable manufacturing process that offers environmental benefits. 

Sustainability of Multi-Slide die casting

<p>Looking for a manufacturing solution that can join two or more dissimilar components? Our <a href="/die-casting-technologies/sub-assembly" target="_self">injected metal assembly (IMA) process</a> provides a permanent, reliable bond by injecting a small amount of molten zinc around the components being joined.</p><p><strong>Learn more about IMA by downloading our webinar!</strong></p><p>We’ll cover:</p><ul><li>The IMA process</li><li>The advantages of using this innovative bonding method</li><li>Materials that can be joined using the IMA process</li><li>Applications and solutions for a <a href="/industries" target="_self">variety of industries</a></li></ul><p><strong>Fill in the form to access the webinar! </strong></p>

Injected Metal Assembly Video

Discover how Injected Metal Assembly (IMA) works and improves component strength, dimensional precision and production speed across diverse applications.

What Is Injected Metal Assembly? | Dynacast

See how our Injected Metal Assembly (IMA) process creates a permanent, reliable bond by injecting molten zinc around dissimilar components—ideal for a wide range of industries. 

Injected Metal Assembly

Expand your knowledge of Dynacast prototyping

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Prototyping

From prototype to production

Spin casting

Machining from bar stock

Multi-metal tooling

Investment casting

Beyond the basics

Expand your knowledge of Dynacast prototyping

Webinar

Article

Webinar

Global reach, local expertise

Interested in starting your die casting project?