Secondary Operations

Advanced ultra-sonic cleaning uses high-frequency sound waves to remove contaminants from die casted surfaces. This ensures thorough cleaning, improving adhesion.

Air testing involves using compressed air to detect leaks and assess the integrity of metal parts. This guarantees reliable performance by identifying defects and ensuring that parts meet stringent quality and safety standards.

Assembly requires the precise joining of components to enhance overall efficiency, reduce the need for additional processing.

Cleanliness testing assesses the absence of contaminants, debris, or residues on components.

CMM inspection measures component dimensions and geometry, guaranteeing adherence to strict tolerances, and detecting deviations early.

CNC machining provides precise cutting, drilling, and shaping of parts, enhancing their dimensional accuracy and surface finish.

CNC wire EDM machines have intricate cutting capabilities for complex shapes and tight tolerances. They ensure a high-quality finish and minimal material waste.

Conventional inspection ensures that parts meet strict specifications by providing accurate, hands-on verification of dimensions and surface quality.

Drilling creates precise holes and cavities in the part. This process improves part integration.

Electrical testing verifies the functionality and safety of electrical components by checking for conductivity and insulation integrity.

In-line vibratory feeders orient and transport parts, ensuring consistent flow and reducing manual handling. This automation enhances production speed, accuracy, and minimises part damage.

Installation provides precise assembly and integration of components into final products.

Grinding refines surface finish and dimensional accuracy by removing excess material and smoothing rough areas. This process enhances the part's appearance.

Laser welding provides precise, strong joins with minimal thermal distortion, ensuring clean, accurate welds. It reduces the need for post-weld finishing and is ideal for complex assemblies and fine details.

Milling removes excess material and refines detailed features. Milling allows for precise shaping and finishing of parts.

Polishing refines the surface of parts to achieve a smooth, high-gloss finish, enhancing appearance and functionality, reducing friction.

Porosity testing identifies and evaluates internal cavities within components to ensure structural integrity, detecting defects that could compromise the performance and lifespan of the final product.

Reaming refines hole dimensions to precise tolerances, improving fit and functionality. This process enhances part accuracy and ensures a smoother, more consistent finish for better assembly and performance.

The Reis spotting press is used to ensure exact alignment and adjustment of moulds and parts. It improves the accuracy of part assembly and enhances overall production efficiency by minimising misalignment.

The salt spray test assesses the corrosion resistance of die cast parts by exposing them to a salt-laden environment, simulating long-term exposure to corrosive conditions. This test ensures that components meet durability standards and are suitable for harsh environments.

Sand blasting, or abrasive blasting, cleans and textures die cast parts by propelling abrasive materials at high speeds, preparing parts for further treatments.

Shot blasting involves propelling metal pellets at high velocity to clean and strengthen parts. This process removes scale and impurities, improves texture, and enhances durability and fatigue resistance.

A spectrometer is used to analyse the composition of metals. By accurately identifying alloy elements, it helps performance and specifications compliance.

Tapping in die casting creates internal threads for component attachment.

Thread cutting produces external threads for secure component fastening.

Tumbling smooths and deburrs cast parts by rotating them in a drum with abrasive media, enhancing surface finish and dimensional accuracy.

Water leak testing ensures that cast parts are free from leaks by pressurising them with water, addressing any defects.

Wire spark erosion, or wire EDM, is used to precisely cut and shape metal dies by using electrical discharges. This technique ensures high accuracy and fine surface finishes in the final components.