<p>Dynacast manufactures lightweight drone components that maximize strength, durability, and efficiency across applications from delivery to defense.</p>

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Dynacast offers a wide portfolio of aluminum and magnesium alloys, optimized through rigorous mechanical property testing. This ensures each component meets specific demands for strength, ductility and fatigue properties as well as environmental durability—vital for both consumer, commercial and mission-critical use cases.

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Dynacast specializes in producing complex, thin-wall designs using high-performance light-metal alloys, engineered to meet the most demanding mechanical performance standards.

Lightweight Structures & Components

Dynacast applies advanced surface treatments and finishes—such as anodizing, e-coating, and conversion coatings for aluminum and magnesium—to protect against corrosion and harsh environmental factors for heavy duty and extended operational life requirements.

Surface Finishes & Environmental Protection

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Leverage scalable manufacturing techniques to drive cost efficiency without compromising performance. Our “buy-to-fly” optimization ensures materials are used efficiently, balancing durability with cost per gram of flight utility.

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<p>Whether you spell it “aluminum” or “aluminium,” you know that this ductile, non-magnetic metal is the one of the most versatile, plentiful materials on Earth. By mass, aluminum is the third most abundant element after oxygen and silicon, and is notable for its low density, high strength-to-weight ratio, and corrosion resistant properties. But did you know that aluminum is also 100% recyclable?</p><p>Aluminum recycling&nbsp;is the process of re-melting metal scraps and extracting the aluminum from the rest. Today, about 75% of all aluminum produced in history, nearly a billion tons, is still in use.</p><p>When selecting a material to meet your project requirements, part performance is essential. We know that the material capabilities play a big role in the success or failure of a component. Since aluminum can be recycled again and again with no deterioration in its mechanical or physical properties, it can serve the same applications with the same level of performance as primary aluminum extracted directly from bauxite ore—all while having a positive impact on the environment and your bottom line.</p><h2>Maintain same performance and physical properties with recycled aluminum</h2><p>In some cases, the word “recycled” implies that you’re compromising strength and performance. For instance, you may be saving the sea turtles with your recycled paper straw, but it’s soggy within 10 minutes of being in your drink. The same cannot be said about using recycled aluminum.</p><p>Aluminum is infinitely recyclable and retains its properties indefinitely. While a few select industries—aerospace, for instance—require the exact properties of virgin aluminum, most industries can achieve the exact level of performance, lightweight durability, strength, and corrosion resistance with recycled secondary aluminum. If your component requires a die casting material that maintains high strength and durability at high temperatures, has excellent thermal conductivity, and high dimensional stability with thin walls, recycled aluminum is the material for you.</p><h2>Saving cost by using recycled aluminum</h2><p>Extracting aluminum from ore is a highly expensive, inefficient process. The process transforms raw bauxite into pure aluminum using electrolysis, which requires a lot of raw material and energy for very little yield. Producing one kilogram of aluminum requires approximately four kilograms of raw bauxite ore and uses between 190 and 230 megajoules of energy.</p><p>Recycling aluminum, on the other hand, uses about 5% of the energy used to produce primary aluminum. In manufacturing, the burden of cost of producing raw materials is transferred onto the customer. Even when the cost of collection, separation, and recycling are taken into account, manufacturing your component with recycled aluminum eliminates up to 95% of raw material and energy cost that would otherwise drive up the piece part price of your component.</p><h2>Lessen environmental impact with recycled aluminum</h2><p>The environmental benefits of using recycled aluminum are extensive—including reducing energy use, mining pollution, shipping pollution and emissions, and carbon dioxide emissions. Most of the energy consumption in aluminum die casting is used to heat and remelt the metal during fabrication. For this reason, Dynacast is able to save more time, energy, and money by remelting in-house.</p><p>Additionally, major aluminum recyclers have shifted to using greener sources of power to melt aluminum scraps, such as geothermal, nuclear, solar, or hydroelectric power.</p><h2>Corporate social responsibility</h2><p>In recent years, there has been mounting pressure from the global community for companies to operate responsibly and minimize their environmental footprint. In response, many manufacturing companies are taking steps to establish initiatives that more positively impact their local communities and the environment. An easy way to achieve this is to manufacture with recycled aluminum alloys.</p><p>For instance, industry-leading companies such as&nbsp;Apple use recycled aluminum to achieve their aggressive, sustainable manufacturing goals while maintaining the lightweight performance that has come to be standard for their end-products.</p><p>At Dynacast, we send off all industrial scrap metal, including aluminum, that was produced as a by-product of our operations to be recycled and used for future projects. The closed loop cycle prevents waste from going to landfills and reduces the raw material cost for our customers. Our aluminum is good for the environment, and good for our customers.</p><h2>Take advantage of the benefits of recycled aluminum</h2><p>Apart from the high performance that the material itself offers, choosing to manufacture your components with recycled aluminum allows you to take advantage of energy savings, cost savings, and more robust corporate social responsibility initiatives.</p>

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Advantages of recycled aluminum, including its high performance, cost efficiency, and environmental benefits. Learn how using recycled aluminum can enhance your sustainability efforts and reduce manufacturing costs. 

Benefits of Recycled Aluminum 

See how recycled aluminum not only maintains high performance and durability but also offers significant cost savings and environmental benefits, making it a smart choice for sustainable manufacturing. 

Benefits of Recycled Aluminum

<h2>Sustainable Die Casting for a Better Environment</h2><p>At Dynacast, we recognize the challenges organizations face as they shift towards sustainability. We understand the complexities involved in this transformation especially for manufacturing. That is why we are adapting to meet the growing demand for sustainable die casting solutions.<br />Our commitment to sustainability is exemplified by our efforts in recycled zinc and aluminum die casting, plant process improvements, and environmental commitments. We are not just embracing the change; we are casting the way. <br /> <br />Join us as the Dynacast Europe team explores the future of sustainable die casting. Discover how sustainable practices can reshape precision die casting:</p><ul><li>Eco-friendly partnerships in die casting: Understand the importance of partnering with environmentally conscious companies meeting the demands of companies looking to achieve sustainability goals for 2030 and beyond.</li><li>Renewable energy: Learn how our solar panel implementation reduces our carbon footprint and dependence on fossil fuels.</li><li>Metal recycling: See how we recycle aluminum and zinc, reducing energy consumption and waste generation.</li><li>Case studies in sustainable die cast part solutions </li><li>And more!</li></ul><p><strong>Sustainable Die Casting for a Better Environment </strong><br /><strong>When: On-Demand</strong></p><h2>Fill out the form to watch our free webinar on-demand.</h2>

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See how sustainable die casting practices can lower emissions, reduce waste, and contribute to a greener future.

Sustainable Die Casting | Dynacast

Sergio Perino

Vice President of Sales

Roman Hartl

Business Development Manager

Mathew Wallace

FP&A Manager

Discover how Dynacast is pioneering sustainable die casting with eco-friendly practices, renewable energy, and metal recycling to reshape the future of precision manufacturing in our on-demand webinar. 

Sustainable Die Casting for a Better Environment

<p>Mold release is a critical step in the die casting process, ensuring that precision metal components eject from the die effortlessly and free of defects.</p><h2>What is Mold Release?</h2><p>Mold release, also known as die spray or die lubricant, is a liquid that is applied to the steel mold before each shot of molten metal. The liquid evaporates when it comes into contact with the hot steel, leaving behind a thin, lubricated coating. This coating helps to prevent the metal from sticking to the mold, making it easier to eject.</p><h2>Why is Mold Release Important?</h2><p>Mold release is important for several reasons:</p><ul><li>It prevents the metal from sticking to the mold, which can cause defects in the finished part.</li><li>It helps the metal to flow more freely into the mold, resulting in a more accurate casting.</li><li>It reduces the amount of force required to eject the part from the mold, which can extend the life of the mold.</li><li>It can improve the cosmetic finish of the part.</li></ul><h2>Types of Mold Release</h2><p>There are many different types of mold release available, each with its own advantages and disadvantages. The type of mold release that is best for a particular application will depend on the type of metal being cast, the complexity of the part, and the desired finish.</p><ul><li>Water-based mold releases are the most common type. They are relatively inexpensive and easy to use. However, they can be less effective than other types of mold releases in preventing porosity.</li><li>Oil-based mold releases are more effective at preventing porosity than water-based mold releases. However, they are more expensive and can be more difficult to use.</li><li>Silicone mold releases are a good choice for parts that require a high-quality cosmetic finish. They are also effective at preventing porosity. However, they can be more expensive than other types of mold releases.</li></ul><h2>Mold Release Concerns</h2><p>There are two main concerns that customers typically have about mold release:</p><ul><li>Will mold release cause porosity?</li><li>Is mold release safe for medical and surgical applications?</li></ul><p>Porosity is a natural occurrence in the die casting process. However, the amount of porosity can be minimized by using the right type and amount of mold release. Dynacast works with customers to select the mold release that is best suited for their specific application.</p><p><br />Mold release can be safe for medical and surgical applications if it is properly applied and the part is properly cleaned after casting. Dynacast works with customers to ensure that their mold release is safe for their specific application.</p><h3>Dynacast is an ISO 13485 Certified Die Casting Manufacturer</h3><p>Dynacast is an ISO 13485 certified die casting manufacturer. This means that we have met the highest standards for quality and safety in the medical device industry. We use only the highest quality mold releases that are safe for medical and surgical applications.</p><h3>Contact Dynacast Today</h3><p>If you are looking for a die casting manufacturer that can provide you with the highest quality parts, contact Dynacast today. We have over 50 years of experience in the die casting industry and we have a team of experts who can help you with every step of the process.<br />We will work with you to select the right type of mold release for your application and we will ensure that it is applied correctly. We will also work with you to ensure that your part is properly cleaned after casting.</p>

Learn how mold release agents enhance die casting by preventing adhesion, improving part quality, and extending tool life in Dynacast's manufacturing processes.

Utilizing Mold Release in Die Casting Processes | Dynacast

See the essential role of mold release in the die casting process, detailing its types, benefits, and concerns to ensure defect-free and high-quality metal components.

Autonomous Drone Systems

Autonomous Drone System Leaders Choose Dynacast to Help Achieve Key Goals

Light Metal Alloys

Lightweight Structures & Components

Surface Finishes & Environmental Protection

Scalable & Economical Manufacturing

Industry Leading Certifications

A Look At
Autonomous Drone System Applications

Global Reach, Local Expertise

BEYOND THE BASICS

Elevate Your Knowledge About Die Casting for Autonomous Drone Systems

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Interested in starting your die casting journey?

Autonomous Drone Systems

Autonomous Drone System Leaders Choose Dynacast to Help Achieve Key Goals

Light Metal Alloys

Lightweight Structures & Components

Surface Finishes & Environmental Protection

Scalable & Economical Manufacturing

Industry Leading Certifications

A Look AtAutonomous Drone System Applications

Global Reach, Local Expertise

BEYOND THE BASICS

Elevate Your Knowledge About Die Casting for Autonomous Drone Systems

Article

Webinar

Article

Interested in starting your die casting journey?

A Look At
Autonomous Drone System Applications