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Dynacast Tooling Division
N117 W19048 Fulton Drive
Germantown, WI 53022
USA

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Dynacast Tooling Division (DTD) is a full service tooling center with a 21,000 square foot facility, 20 toolmakers, and 3 Design Engineers. DTD has over 30 years of expertise in multi-slide tooling. DTD strives to offer the fastest lead-times in the industry for new tooling, repairs, and revisions. DTD uses state of the art equipment and software to build the best tooling possible right out of the box. DTD also is accustom to dealing with large strategic projects involving 20+ tools for Dynacast globally.


DTD engineers create complete tooling designs in 3D using the latest version of Pro-Engineer. DTD utilizes Magma to perform complete thermal and flow simulation giving the optimum tooling possible. DTD uses Mastercam and Work NC for creating cavity detail right from the 3D data. DTD also offers the latest welding capability for quick and accurate repairs and revisions that will not be detrimental to tool life.


Equipment List:

  • Mikron CNC 5-Axis High Speed Milling center with robotic pallet changing.
  • 2 Roeders precision High Speed Milling centers.
  • Bostomatic precision 4-Axis CNC milling machine.
  • 2 Hurco VMC milling machines.
  • Mori Seiki VMC milling machine.
  • 2 Makino Precision CNC EDM machines.
  • 2 Mitsubishi Precision CNC EDM machines.
  • 2 large Okamoto Precision grinders.
  • 10 Mitsui Precision Grinders.
  • 2 Moore Precision Jig Grinders.
  • Reis Spotting Press.

Dynacast Tooling Division provides design support and tooling for all of Dynacast‘s units Globally when required. Dynacast Tooling Division has helped our Dynacast units with delivering tooling that hit 100% dimensional accuracy upon first shots allowing for a quick and smooth PPAP process. Some examples are a complicated Aluminum project for Cisco and unique tightly tolerance multi-slide tool for Valeo.


Dynacast Tooling Division delivers Exceptional Tooling yielding “right first time” results – a solid solution from Dynacast.

Dynacast Tooling Division is certified to supply new tooling and tooling modification to all Dynacast facilities around the world. In addition DTD is the driving force behind the creation of tooling standards and specifications for all tooling facilities that are located in our Dynacast manufacturing facilities.